Machine Introduction
Cygnet machinery is considered one of the foremost runner in the manufacturing of The unique ABA blown film machine , it’s a process in which the combination of different layers with distinct properties. The “A” layers, usually located on the outer surfaces of the film, can provide aesthetics, printability, and protection against external factors. The “B” layer, situated in the middle, can offer strength and flexibility. The key benefits of this process include the ability to create films with customized properties and cost efficiencies. By using different materials or additives for the outer and inner layers, manufacturers can achieve enhanced film properties while optimizing costs. This versatility makes ABA blown film technology suitable for a wide range of applications in packaging, agriculture, construction, and other industries.
These ABA blown film machines are commonly used in industries where specialized film properties are required, such as food packaging, medical packaging, agricultural films, and industrial applications , to cater a wide range of applications and industries, providing manufacturers with the flexibility to produce films with tailored properties. The choice of machine type depends on factors such as the desired film properties, production volume, and specific application requirements. There are several variations and configurations of ABA blown film machines, each designed to cater to specific production requirements and desired film properties.
Technical Specification
| Model | CM-ABA-35-45 | CM-ABA-45-55 | CM-ABA-55-65 |
|---|---|---|---|
| Material To Be Processed | HM, LD, PBAT-BIO, HDPE | HM, LD, PBAT-BIO, HDPE | HM, LD, PBAT-BIO, HDPE |
| Screw Dia | 35mm – 45mm | 45mm – 55mm | 55mm – 65mm |
| Barrel Feed Type | Groove Feed | Groove Feed | Groove Feed |
| L D Ratio | 30:1 | 30:1 | 30:1 |
| Film Thickness Range | 20to 100 micron | 20to 120 micron | 20to 120 micron |
| Die | ABA Die | ABA Die | ABA Die |
| Filter Type | Candle Filter / Screen Changer | Candle Filter / Screen Changer | Candle Filter / Screen Changer |
| Lay Flat Film Width Range | 250 to 800 mm | 300 to 1000 mm | 400 to 1300 mm |
| Maximum Output | 70Kg/Hr | 90Kg/Hr | 120Kg/Hr |
| Winder | Single Station Surface Winder | Single Station Surface Winder | Double Station Surface Winder |
| Machine Connected Load | 52KW (69 HP) | 64KW (85 HP) | 98KW (85 HP) |
| Dimensions (L x w x h )Approx. In Feet | 10 x 10 x 18 Feet | 12 x 12 x 20 Feet | 25 x 12 x 22 Feet |
| Optional Attachment | Rotating Haul Off Unit | Rotating Haul Off Unit | Rotating Haul Off Unit |
| LDPE, LLDPE Attachment | LDPE, LLDPE Attachment | HM, HDPE Attachment | |
| Double Station Winder | Double Station Winder |
Major Components
- Extruder : ABA layer blown film machines feature multiple extruders, each responsible for melting and extruding a specific polymer. A" and "B" refer to different layers of plastic material that are used to create a multi-layered film. The "A" and "B" layers can have different properties, such as composition, color, or thickness, allowing for enhanced performance and functionality of the final plastic film.
- Coextrusion Die Design : A specially designed co-extrusion die which is a critical component of a ABA Layer blown film machine. It is designed to merge and shape the two melted polymer streams into a multilayer – three layer structure. The die is designed to incorporate specialized flow channels and layer-mixing features to ensure uniform layer distribution and layer-to-layer bonding. Cygnet Machinery offers both segments in Die a Rotating and Fix Spiral Type .
- Rotating Haul Off : After the film has been cooled and solidified, it is pulled away from the die by haul-off units or nip rollers. These systems control the film tension and speed, ensuring smooth and uniform thickness of the manufactured film .
- Winding Systems : Advanced winding system provided equipped with automatic edge alignment systems and tension control mechanisms, are employed to improve winding quality and consistency. Cygnet machinery supplies two-layer blown film machines with advanced control and PLC systems.
- These systems enable operators to set and adjust process parameters such as melt temperature, extrusion rates, layer thickness ratios, and air pressures. Real-time monitoring of parameters such as , bubble diameter, and cooling conditions allows for precise control and quality assurance.
Benefits
- Cygnet Offers ABA blown film with a technology allows manufacturers to create films tailored to the specific or customized needs of different industries and applications, offering solutions that match exact requirements.
- The ABA blown film machine industry plays a crucial role in supporting various sectors and applications by providing specialized plastic films with enhanced properties . ABA films are ideal for applications requiring barrier properties against moisture, gases, UV radiation, and other external factors, ensuring product integrity and extending shelf life.
- Cygnet machinery ABA Blown Film Machine are equipped with Advanced extrusion and control systems in ABA blown film machines enable precise control over layer thickness and properties, resulting in uniform and consistent films.
- ABA films find use in industries such as food, medical, agriculture, construction, textiles, electronics, and more, demonstrating their adaptability to diverse markets. Industry Likes Packaging Applications , Agricultural Applications , Medical and Pharmaceutical Applications , Construction Applications , Automotive Applications , Textiles and Fabrics , Electronics Applications and Industrial Applications
APPLICATIONS
